NorCal Kayak Anglers

General => Craftsmen's Corner => Topic started by: The X Inn Keeper on December 11, 2017, 11:27:30 AM

Title: How to flute PVC
Post by: The X Inn Keeper on December 11, 2017, 11:27:30 AM
I posted a picture of my rod storage setup I made for my Revo-13 and I got a lot of people asking how I made the fluted ends on the rod holders.
First off, I do not claim to be the person who came up with the idea, I actually saw someone else post it here a few years back, but can't find it. So for anyone interested, here is how I did it, step by step.

1. Get a beer bottle .... I prefer a long neck.
2. Empty said bottle, but don't waste it ;0)
3. Get a heat gun .... Don't need anything fancy.
4. Apply heat to outside (approx 1-2 inches of end) of PVC.
5. Also apply heat to inside of PVC.
6. Push heated end of PVC down neck of bottle.
7. Repeat steps 4 to 6 untill desired results are aquired.
8. After results are aquired, hold pressure of PVC against bottle till cool.
*NOTE*
As you release pressure on step 6 the first couple times, it will be normal for PVC to shrink back to towards original shape until cool.
Good luck,
Hope this helps
;0)
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Title: Re: How to flute PVC
Post by: The X Inn Keeper on December 11, 2017, 11:28:58 AM
More pics (https://uploads.tapatalk-cdn.com/20171211/b07611b53380d19cd8e60bfe2eb9d166.jpg)(https://uploads.tapatalk-cdn.com/20171211/ca48cc5b4e66d499126244ed13fadfb3.jpg)(https://uploads.tapatalk-cdn.com/20171211/7c0663b9dca5c541b621f01ecba5c6ab.jpg)(https://uploads.tapatalk-cdn.com/20171211/8899b5ee395308a3f7131a81f4965517.jpg)(https://uploads.tapatalk-cdn.com/20171211/540e3940172a1b9a116c2f432737d38f.jpg)

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Title: Re: How to flute PVC
Post by: wannabe on December 11, 2017, 11:43:47 AM
Very nice!  Thank you, sir!
Title: Re: How to flute PVC
Post by: Spring45 on December 11, 2017, 12:01:12 PM
Thank u sir! I will try..
Title: Re: How to flute PVC
Post by: yakyakyak on December 11, 2017, 12:16:47 PM

What kind of beer is best for this?  Is any beer hurt in the process?  What is a PVC? Can I mount this on that awesome deal custom rack?


ps:  Nice instructions, thanks!
Title: Re: How to flute PVC
Post by: The X Inn Keeper on December 11, 2017, 12:28:31 PM

What kind of beer is best for this?  Is any beer hurt in the process?  What is a PVC? Can I mount this on that awesome deal custom rack?


ps:  Nice instructions, thanks!
For this process, cheaper [emoji481] seems to work the best as you may have to repeat several times to truly get an empty bottle.
PVC (also known as poor man's lumber) is the most utilized material in a man cave ( right up there with duct tape).
Yes,
You can mount these on Annie's rack ... ?
Lol!!!
Have fun and make something beautiful
;0)


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Title: Re: How to flute PVC
Post by: hightide on December 11, 2017, 12:40:06 PM
This method works better if you use new unwasted beer bottle for each pvc flute.
Title: Re: How to flute PVC
Post by: NowhereMan on December 11, 2017, 12:50:14 PM
Thanks for the info.

Does the PVC stink when you heat it like that? I always cut it with a chop saw, and even that creates a pretty foul odor.
Title: Re: How to flute PVC
Post by: The X Inn Keeper on December 11, 2017, 01:04:23 PM
Thanks for the info.

Does the PVC stink when you heat it like that? I always cut it with a chop saw, and even that creates a pretty foul odor.
Haven't noticed any smell, but then again, I tend to spend most of the project time making sure the bottle is empty.
;0)

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Title: Re: How to flute PVC
Post by: charles on December 11, 2017, 02:50:33 PM
Thanks for the tip. Just finished fluting a rod holder of black ABS pipe. It was a tight fit for the rod butt without the expansion but should be an easier on the water insert now.
Title: Re: How to flute PVC
Post by: DRT Yakbah on December 11, 2017, 04:23:25 PM
Great job. Would've never thought of that myself.
Title: Re: How to flute PVC
Post by: Bushy on December 11, 2017, 04:59:54 PM

What kind of beer is best for this?  Is any beer hurt in the process?  What is a PVC? Can I mount this on that awesome deal custom rack?


ps:  Nice instructions, thanks!
For this process, cheaper [emoji481] seems to work the best as you may have to repeat several times to truly get an empty bottle.
PVC (also known as poor man's lumber) is the most utilized material in a man cave ( right up there with duct tape).
Yes,
You can mount these on Annie's rack ... ?
Lol!!!
Have fun and make something beautiful
;0)


Sent from my XT1585 using Tapatalk




I don't even drink beer and find this to be a riot!  Eric your new life has done wonders for you!!  Never had a sense of humor bfore.  Now look at you!  Such a Big Boy!  Aren't you?  Yes you ARE!!

Bouché
Title: Re: How to flute PVC
Post by: Chadrock on December 11, 2017, 05:17:53 PM
This method works better if you use new unwasted beer bottle for each pvc flute.

This!
Quality control.
Title: Re: How to flute PVC
Post by: tiny on December 11, 2017, 05:19:13 PM
Very nice work Eric
Title: Re: How to flute PVC
Post by: poulton on December 11, 2017, 05:31:29 PM
Nice finishing touch
Title: Re: How to flute PVC
Post by: yakyakyak on December 11, 2017, 05:35:33 PM

What kind of beer is best for this?  Is any beer hurt in the process?  What is a PVC? Can I mount this on that awesome deal custom rack?


ps:  Nice instructions, thanks!
For this process, cheaper [emoji481] seems to work the best as you may have to repeat several times to truly get an empty bottle.
PVC (also known as poor man's lumber) is the most utilized material in a man cave ( right up there with duct tape).
Yes,
You can mount these on Annie's rack ... ?
Lol!!!
Have fun and make something beautiful
;0)


Sent from my XT1585 using Tapatalk

I was going to answer to this, but I am afraid that I am not going to be OK after, plus I have to answer to the Almighty!  Worse, no jerky for me!  Going strong .... http://www.norcalkayakanglers.com/index.php?topic=81877.0;topicseen




... n .. e .. e .. d .. 2 .. g .. o .. f .. i .. s .. h .. i .. n .. g .. s .. o .. o .. n ......  (sorry, no refund for your time ..)

Title: Re: How to flute PVC
Post by: weiworld on December 12, 2017, 08:44:45 AM
Good stuff! Thank you.
Title: Re: How to flute PVC
Post by: Scurvy on December 20, 2017, 09:20:48 PM
Nice.
Title: Re: How to flute PVC
Post by: NowhereMan on December 21, 2017, 12:28:39 PM
... and I got a lot of people asking how I made the fluted ends on the rod holders...

To me, it looks more like a clarinet than a flute.
Title: Re: How to flute PVC
Post by: D8gunner on January 13, 2018, 08:44:04 PM

What kind of beer is best for this?  Is any beer hurt in the process?  What is a PVC? Can I mount this on that awesome deal custom rack?


ps:  Nice instructions, thanks!

PVC is poly vinyl chloride.
Title: Re: How to flute PVC
Post by: jcat5150 on June 05, 2018, 05:10:20 PM
Old thread, I know...playin' catch up...lol

When I did mine a few years ago, I took advantage of my woodworking skills/tools and routed a 5/8" wide slot before I flared the pipe out (had to make a bit of a jig hold the pipe and guide the router.   I also found that I liked the flare for this better with a champagne bottle.  I heated the pipe sections in the oven at 200ish degrees for 30 minutes or so and that made the pipe (Schedule 40 electrical conduit) nice and flexible.  When I did the flares I made sure I had a coupler fitted over the bottoms so they'd maintain shape for later gluing and just did them one at a time with insulated gloves shaping them to the bottle, then placing each in the freezer for a few minutes to cool back down.  I'm happy with the results as far as the pipe goes...want to rebuild the overall assembly for other reasons.  Will post a step by step when I do that...

Title: Re: How to flute PVC
Post by: Fuzzy Tom on June 10, 2018, 04:40:03 PM
Why not use a pot of boiling water? No, dummy, not to drink!  To heat the pipe.
Title: Re: How to flute PVC
Post by: jcat5150 on June 11, 2018, 08:01:28 PM
Why not use a pot of boiling water? No, dummy, not to drink!  To heat the pipe.
I guess if you wanted to fire up the outside burner and burn a bunch of propane or steam up LaCasa, that would be an option...lol...took at least 20 minutes at 200 before I found schedule 40 conduit pliable enough for my liking.